CRYOGENIC GRINDING & LOW TEMPERATURE POWDER PROCESSING

Introduction

Many polymers, elastomers, and engineering plastics become soft, ductile, or elastic when processed under normal ambient grinding conditions. These materials often smear, melt, agglomerate, or deform rather than fracture, making conventional size reduction difficult or impossible.

Polymer Add (Thailand) Co., Ltd. offers specialized cryogenic toll manufacturing services using liquid nitrogen cooling to convert difficult-to-process polymers into free-flowing powders with controlled particle size distributions.

Our cryogenic processing facility supports product development, laboratory evaluation, pilot production, and commercial contract manufacturing for customers developing new polymer powders or seeking alternative processing routes.

Why Cryogenic Grinding?

Cryogenic processing allows materials to be cooled below their glass transition temperature before grinding.

Instead of deforming, the material fractures cleanly, allowing:

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Smaller particle sizes
Narrower particle size distribution
Reduced heat generation
Lower oxidation
Improved powder flow
Better handling of elastic materials
Preservation of polymer properties
Reduced thermal degradation

Our Cryogenic Processing Workflow

Every project begins with understanding the customer’s material and target particle size.

Typical processing steps include:

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Stage
Description
Material Evaluation
Review polymer grade, additives, moisture, and application requirements
Laboratory Trial
Small-scale cryogenic grinding to determine processability
Process Development
Selection of grinding conditions and operating parameters
Cryogenic Size Reduction
Controlled grinding under liquid nitrogen cooling
Particle Classification
Screening and separation to customer specifications
Quality Verification
PSD analysis, moisture testing, and visual inspection
Packaging
Customer-specific packaging from laboratory quantities to commercial production

Each project is developed individually to meet customer requirements.

Current Development Projects

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Material
Project Status
Typical Application
EPDM Rubber
Development
Rubber compounds and recycled rubber powders
EVA (28% VA)
Active
Adhesives, masterbatch, polymer modification
LDPE Resin
Development
Rotational moulding, masterbatch, additives
LLDPE Resin
Development
Film additives, rotational moulding
HDPE Resin
Development
Masterbatch, powder coating, rotational moulding
PP Resin
Development
Compounding and specialty additives
Nylon Resin
Development
Engineering polymer applications
PA-66
Active Customer Evaluation
Automotive and engineering plastics
PMMA
Development
Optical and specialty polymer applications

Our development programme continues to expand as additional polymer systems are evaluated.

Materials Suitable for Cryogenic Grinding

Representative materials include:

Polyolefins

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LDPE
LLDPE
HDPE
PP

Engineering Plastics

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Nylon
PA-6
PA-66
PMMA
POM
PET
PBT

Elastomers

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EPDM
EVA
TPU
TPE
SBS
SEBS
Natural Rubber
Synthetic Rubber

Additional polymers may be evaluated following laboratory trials.

Typical Services

We support customers throughout product development and commercial production by offering:

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Toll Cryogenic Grinding
Contract Powder Manufacturing
Product Development Trials
Small-scale cryogenic grinding to determine processability
Process Development
Particle Size Optimisation
Laboratory Feasibility Studies
Pilot Production
Commercial Production
Custom Powder Specifications
Particle Size Distribution Analysis
Customer-Specific Packaging

Quality Control

Each project can be supported with customer-specific quality testing including:

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Laser Particle Size Analysis
D10, D50, D90, D97, D99 and D100 measurements
Particle Size Distribution Reports
Moisture Testing
Bulk Density
Visual Inspection
Sample Retention

Additional testing may be performed according to customer specifications.

Industries We Support

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Polymer Compounding
Masterbatch Manufacturing
Plastic Recycling
Engineering Plastics
Automotive Components
Wire & Cable
Adhesives
Sealants
Powder Coatings
Specialty Chemicals
Research & Development

Future Project Portfolio

This section will continue to expand as additional materials are commercialized. Future project pages will include:

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Material-specific processing studies
Particle size optimisation
SEM micrographs
Laser particle size distribution reports
Comparative grinding studies
Processing recommendations
Application case studies

Contact Us

If your material cannot be processed using conventional ambient grinding methods, our cryogenic grinding specialists can evaluate its suitability through laboratory trials before progressing to pilot or commercial production.